Determine which category of physical transformation your new operation falls under to identify the necessary scientific principles: : Pumping, compression, or fluidization. Heat Transfer : Evaporation, condensation, or conduction.
Process Intensification is a chemical and process design approach aimed at significantly shrinking the size of equipment while boosting efficiency and safety. unit operation process new
to create more efficient, sustainable, and cost-effective industrial processes. While the core principles of fluid flow and heat transfer remain, "new" unit operations process intensification —doing more with smaller, smarter equipment 🏗️ What are Modern Unit Operations? Determine which category of physical transformation your new
Identify one unit operation in your plant that causes the most variability. Retrofit it with a digital twin and a self-tuning controller. Measure the performance for one month. You will never look at unit operations the same way again. Retrofit it with a digital twin and a self-tuning controller
| New Operation | Description | Application | |---------------|-------------|-------------| | | Non-thermal plasma decomposes VOCs and odours | Air purification, exhaust treatment | | Supercritical CO₂ fractionation | Uses pressure tuning to separate compounds without solvents | Decaffeination, polymer fractionation | | Oscillatory baffled reactor (OBR) | Plug-flow with oscillating flow – improves mixing and heat transfer | Continuous pharmaceutical synthesis | | Magnetic levitation separation | Separates particles by density without contact | Recycling of electronic waste | | Photo-thermocatalytic reactor | Sunlight drives both thermal and catalytic steps | Solar-driven water splitting |
To learn a "new" unit operation or process effectively, you should break the system down into its fundamental physical and chemical components. While unit operations involve physical changes (like filtration or distillation), unit processes